More about CO₂ emissions & VECTO

To achieve its goal, the regulation demands that vehicle manufacturers (OEMs) set fleet-wide CO2 emissions targets for their vehicles. By 2025, these will require a 15% reduction in average CO2 emissions from heavy-duty vehicles compared with the 2019-20 baseline. By 2030, those emissions should have fallen by 30% compared with 2019-20.

Initially this only applied to trucks with a maximum gross vehicle weight of 16 tonnes or more, produced from January 2019 onwards. From January 2020, light delivery vehicles with a gross vehicle weight of 7.5 tonnes or more have been included too.

The regulation applies to a huge range of trucks - from two axles upwards and either rigid or articulated. Vehicles like these contribute 70% of the total CO2 emissions from heavy-duty vehicles. By the end of 2022 the regulation will have been reviewed and probably extended to trailers, buses and coaches too.

The goal is simple. According to the European Parliament: “Such a stepwise approach (also) provides a clear and early signal for the industry to accelerate the market introduction of energy efficient technologies and zero- and low-emission heavy-duty vehicles.”

Those OEMs whose average emissions exceed the trajectory will be penalized with emissions debts.

Our reliance on road transport sees trucks, buses and coaches generate 6% of all the European Union’s carbon emissions. They make up almost one quarter of total road transport carbon dioxide (CO2) emissions.

And these emissions are on an upward trajectory. The demand for road transport – an industry known for its dependency on fossil fuels – is increasing. The European Parliament already claims that 25% of the EU’s CO₂ emissions from transport are generated by heavy-duty vehicles. According to the European Commission: “Without further action, the share of CO2 emissions from heavy-duty vehicles is expected to grow by around 9% between 2010 and 2030.”   

Despite these facts, until now, there has been no CO2 emissions reduction requirement for heavy-duty vehicles. There undoubtedly needs to be as the European Parliament concluded in 2019: “In order to contribute to the objectives of the Paris Agreement, the transformation of the entire transport sector towards zero emissions needs to be accelerated.”

The Paris Agreement within the United Nations Framework Convention on Climate Change (UNFCCC) was signed in 2016. Its intention is to limit the average global temperature increase from pre-industrial levels to below 1.5°C.

The transparency the regulation brings will let haulage companies instantly compare offerings from different manufacturers. This will help them to make better-informed purchasing decisions. That in turn should reduce fuel bills which for most HDVs account for approximately one third (30%) of total operating costs.

Coming up with a regulation is the easy bit. Coming up with a means of enforcing it isn’t quite so straightforward. And that’s why VECTO has been years in the making. Short for Vehicle Energy Consumption Calculation Tool, VECTO is a computer-assisted simulation program. It’s been devised by the European Commission to employ a series of parameters to calculate a heavy-duty vehicle’s fuel consumption and therefore its carbon dioxide emissions.

Before 2019, there was no way to accurately measure the exhaust emissions of trucks. The harmful emissions of their engines were assessed. But the engine of an articulated truck carrying bricks will use a lot more fuel and create far more emissions than the same engine pulling a trailer load of foam blocks.

If you can’t measure emissions, how do you enforce a regulation designed to cut them? The crux of the problem for legislators is that unlike cars, which on a very basic level are broadly similar and used in much the same way, trucks are all very different.

As the European Commission concluded, there are literally millions of types of heavy-duty vehicle. Two models might have the same engine but use a different gearbox and have a different axle configuration. They may have different tires from one axle to the next. Some axles may feature single wheels, others twin wheels. And of course, they will be used for very different sorts of work.

But as VECTO is a simulation tool, it can be adapted for specific trucks. That means it can simulate the CO2 emissions and fuel consumption of any truck. By doing that, it’s possible to assess the overall level of emissions throughout the industry. And that makes it possible to create and enforce legislation.

The solution, researchers concluded, was model simulation. This enables the whole vehicle to be assessed, taking into account all its major components such as engine, transmission and tires as well as how it’s used.

In the short-term, manufacturers can assess their vehicles before they’re sold and the details will be published to help buyers make a more informed decision.

The Vehicle Energy Consumption Calculation Tool – VECTO for short – is a computer simulation program. When this program is fed with relevant heavy-duty vehicle data, plus information on how that truck is configured and used, it will run a simulation to calculate the vehicle’s fuel consumption and CO2 emissions.

This enables the CO2 outputs to be calculated more accurately for a far greater number of vehicles than by conducting a simple physical test.

• Vehicle category: Is it a rigid truck or a tractor unit?
• Axle configuration: How many axles does the vehicle have and what is the drive configuration? The more wheels that are powered, generally the greater the fuel consumption will be

• Weight: What is the vehicle’s maximum operating weight, including chassis, body, engine, fluids, fuel, driver and passenger, trailer and payload? What is its curb weight ie. without driver, passenger or load?
  
• Tires: What is their size and rolling resistance coefficient, etc.
• Engine characteristics: What is the engine’s capacity, its fuel map and the full load curve?
• Transmission: What kind of gearbox and final drive does the vehicle have? What are its gear ratios and what are the friction losses?
• Auxiliary equipment: What other equipment does the vehicle’s engine power, such as air-conditioning, steering pump, cooling fan and air compressor, and how much power do these take up?

To result in an accurate benchmark, a selection of standardized and realistic parameters for routes and types of use are employed for the following:

• Driver behavior: What’s the type of route? Long haul (few stops at constant speed), regional distribution (multiple stops, variable speed) or urban (multiple stops, low speed). And what are the braking, acceleration and speed profile characteristics and the gearshift strategy?
• Payload: How much weight is the vehicle carrying and where and how is this distributed?
• Vehicle configuration: If the vehicle is an articulated truck, what are the truck and trailer combinations it can be used with?

In the short term, the VECTO tool will be used by the vehicle manufacturers (OEMs). They will use the information to create a customer information file. At dealerships, this will be incorporated into the sales system so that customers can instantly compare the performance of different vehicles. Upon buying a vehicle, they will receive a copy of the customer information file for their specific vehicle.

VECTO will also help the OEMs to gauge how well the different technologies they develop are working in the real world as they will be able to conduct accurate ‘before’ and ‘after’ comparisons. And of course they’ll be able to work closely with their suppliers on new products such as low rolling resistance tires.